How To design Part /product & How to design Moulding Tool | Door Handle mould design complete concept with animated series vise & Machine Working process.

 

Two Cavity mould

About this project :-This project gives detailed knowledge of mould making and designing in step-by-step and also difficulties involved and skill of the Toolmaker

AIMS of Project:-

The aim of project report is to explain the tool making Processes from foundation to the finish in a simpler and clear manner.

INTRODUCTION to MOULDS

Mould is a tool, designed to form the component with desired shape and size. The type of material to be moulded and the shape of the component are the major factor governing the choice of the mould.

 Moulding of plastic material comprises of forming an article to the desired shape by the application of heat and pressure in a hollow form or cavity.

Mould is a hollow form of cavity into which molten plastic materials is forced to give the shape of the required components. The terms generally refers to the assemble of parts which go top make up the section of the injection moulding equipment’s in which plastics components are moulded.

INTRODUCTIONTOINJECTION MOULDING

The present time is considered to be the plastic age. Where an unlimited number of plastic are being made available which in turn broadens the avenues for a wide variety of application.

Thermo plastics are generally processed by injection moulding which melts on heating and solidify on cooling. No chemical change take place when the material is heated or cooled, the change been entirely physical this cycle is repeated any number of times. Injection moulding may be described as a batch process, the granular moulding material is loaded into the hopper and enters the injection moulding machine, passes into a heated cylinder and into the mound by the means of convening plunger or reciprocating screw.The melt complete fills the mould cavity, solidifies and is finally removed from the mound as finished article.

PARTS OF TWO PLATE MOULD(example image)

Door Handle Part

 [COMPONENT or Our Project]

 

PLASTIC PART AFTER MOULDING™

    ✓door handle product design ✓

This is a moulding part design  is known as door handle part .Making this part we plane size of part and material of this part & more.....

HOW ITS DESIGN & FULL DETAILS 

ABOUT THIS PART WATCH VIDEO

 

DOOR HANDLE MOULD DESIGN RENDERING IMG.

Full tool design

Nozzle and more parts

 Ejection half side image

Core housing image

 Core insert with part assembly

Sprue bush and assembly

Core insert glass type apearence 

Core plate /core housing

Ejector assembly

Design:-A design may be termed as complete plan for manufacturing a tool for a given component.  It should include all the factors necessary for manufacturing including assembly & detail part drawing with their material, heat treatment procedures, etc.  It also gives an idea of the tool on the blue print before it is being actually being manufactured.
Following are the important areas to be looked upon before starting the design

 ·   Machine specification.

 ·   Type of mould. (Two or three plate with hot or cold runner)

 ·    No. Of cavities.

 ·    Parting line of the tool

 ·    Placement of Core & Cavity.

·    Type of feed system.

 ·    Type of ejection (single or double). 

·    Type of cooling and venting.

 ·    Mould construction materials and their heat treatment.

More about this moulding design   |   how its design watch this video for more info... In this tool we showing how to make door handle plastic Part tool design concept, by using creo software ver:-5.0 

 PART OF DOOR (handle)MOULD DESIGN 

1. Bottom plate  

2. Spacers

3. Core back plate

4. Core plate

5. Core insert

6. Cavity plate

7. Top plate

8. Ejector plate

9. Ejector back plate

10. Mould legs

11. Ejector pins

12. Screw's and dowels pins 

HOW TO MAKE MOULD DESING PART-2

 INTRODUCTION TO INJECTION MOULDING

The present time is considered to be the plastic age. Where an unlimited number of plastic are being made available which in turn broadens the avenues for a wide variety of application.

Thermo plastics are generally processed by injection moulding which melts on heating and solidify on cooling. No chemical change take place when the material is heated or cooled, the change been entirely physical this cycle is repeated any number of times.

Injection moulding may be described as a batch process, the granular moulding material is loaded into the hopper and enters the injection moulding machine, passes into a heated cylinder and into the mound by the means of convening plunger or reciprocating screw. The melt complete fills the mould cavity, solidifies and is finally removed from the mound as finished article

This image shows moulding machine working process and work shop 3D visual effects for complete understanding watch video..

Type of mould :   Injection mould.
Type of injection mould :   Two plate mould
 Number of cavities :   Double cavity
 Material of the component :   inf.purpose only
Type of gate  :   Video link/description
 Type of ejection   :  Pin ejection
 Machine used  :  SYS 6000
 Ejection Stroke :    45 mm

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blog writer and creator :- ZakaullaZaks

cadByzaks

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